Belt production + belt manufacturing steps
Today we want to talk about the steps of belt production and how to make it; also explain the difference between belt production and import.
Belt production steps:
The first question that comes to us is what kind of belt are we talking about?
We know that there are different types of belts and their production is also natural to be different. Therefore, in this article we want to talk about all types of belts and we will fully explain the construction of belts in all types of time belts and industrial, steel, machine and butterfly belts.
The process of making timing belts:
The combination of materials used to produce time belts is exclusive, and each company uses its own formulation to make the belts. The raw materials are combined with other materials and fibers to increase their strength. The raw belts are stacked by advanced machines and the belts are prepared for baking. The belts take their final shape after cooking.
It is only possible to change the state of the belts before baking, and no changes can be made after that.
In the past years, Iran has grown significantly in the production of all kinds of timing belts and dynamo and has been the first in the production of belts.
Timing belts:
Timing belt is one of the car belts that is very important in the belt industry. It is also important for the car belt production plan. Today, the production of timing belts and dynamo belts has reached self-sufficiency in belt production in our country. There are dozens of manufacturers of all kinds of belts in Iran, and they offer them to the public and belt sellers in Tehran’s belt market.
The timing belt production plan is one of the most interesting plans among investors. The belt is a very flexible ring that is an important part of the engine system; Because it is responsible for transferring energy and making mechanical connections. By placing the belts around a pulley or gear, a closed circuit is produced, which maintains the connection between them and the generated rotational force is transferred between them. What affects the efficiency and type of use of belts is their diameter.
About seventy percent of the timing belts in the market are from foreign brands and among the imported products. In fact, this means that the production of timing belts and dynamo belts in our country has a very high capacity, and if the manufacturer works well. Of course, we should not forget that some domestic manufacturers use fake and fake brands.
Industrial belts:
We have talked about the industrial belt, now we want to talk about the manufacture of this type of belt; Industrial belt consists of several stages of production, each of which has led to the emergence of various types of functional belts and as a result, its supply to different production centers and factories. In all industrial belt production, many people and manpower are used in its construction The use of advanced industrial machinery and equipment and the continuation of high quality control and the application of high and necessary standards in different stages will lead to high quality products.
Butterfly belts:
In general, the propeller belts move the propeller of the engine. The propeller belt is trapezoidal or rectangular in shape and its use is in power and torque transmission.
They are widely used in factories, vehicles, agricultural equipment, household appliances and other machines.
Machining belt:
The production of steel sheets in domestic and foreign steel factories supply their steel products in such a way that the downstream industries of these factories can generally use the products offered; That is why the production of machining belts is important.
The steps of making machining belts:
sheet cutting
ironing
Final machining
sheet cutting:
After unloading, the steel sheets are waiting in the cutting area in the factory, and due to the use of machined belts, they are cut in cases that generally have high accuracy and stricter dimensional tolerances, but it should be noted that the production These products also require precision tolerances.
Ironing:
Due to the fact that the sliver cutting belts are cut from a mother sheet and during cutting, they are bent around their longitudinal axis, that is, the sheets are shaped like a segment of a very large circle and in the form that is used in the production process of various types of The sheet comes out, so-called “swording” because the belt is cut and has a bend along its entire length.
Final Machining:
Regarding the final machining, it can be said that the belts have complications.
Application of machining belt:
Machining belts are used in industrial, construction, metal structures, guardrails, shipbuilding, telephone and electric cables, packing heavy loads, making gratings, etc.
Steel belts:
To produce steel belts, we can use many methods, in general, we can use steel belts in welding and increasing the strength of other sections, these sections are also available in the belt market in different types of fabric, rolling and machining.
The manufacturing process of steel belts:
To get to know this belt model, we will first define it:
The flat and sheet-like steel sections that have a much smaller width compared to their length and are produced in the form of metal strips are called steel belts.
They are generally produced in two ways:
rolling
Machine work
The difference between a manufactured belt and an imported belt:
I didn’t see many articles about this topic in the various sites that I checked, although this topic is very important because we need to know about the production and how the product we buy is made. I decided to write a short article about this topic in this article. I write so that it will be exploited by the companions of “KOHAN Milad Belt“.
As we mentioned above, 70% of the belt market is for imported belts and only 30% of the belts are domestic. But the question arises, why should it be like this? The price of this product is, for example, the belt produced in China is much cheaper than the belt produced in our country The purpose of this article was only to inform and explain about the types of belt production in the industries, which we explained to some extent.
I hope you will always be aware and stable and choose the best belt brand.because the worker’s salary is lower there and the demand is high.